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Buying guide · 5 min read

SMD re-work station buying guide: hot air, 2-in-1 and BGA tools

How hot-air re-work works, how to choose power and airflow, and how the Vartech 850 A, 850 D, 857 D, 861 DW, 700 ESD and 706 compare.

By the OhmKart team, Cambridge Instruments & Engg. Co. · Updated 20 October 2026

The short answer

Small boards and general repair: the 850 A or the digital 850 D. Phone and laptop boards with faster work: the 857 D. Lead-free, large boards and stored settings: the 861 DW. One bench for hot air and a soldering iron: the 706 (580 W) or the 700 ESD (270 W).

Why hot air

Surface-mount parts, especially ICs with pins on all sides, cannot be removed with an ordinary iron: you cannot heat every pin at once. A hot-air station blows a stream of heated air through a nozzle sized for the package, melting all the solder joints together so the part lifts off, and refits a new one the same way. Control over temperature and airflow is what makes this safe for the board.

Power, temperature and airflow

  • Hot-air power sets how quickly the board and part heat up. A 270 W station is enough for small packages such as QFP and SOP. Larger boards, ground planes and lead-free work benefit from 580 W or 1000 W.
  • Airflow decides how gently or aggressively the heat is delivered. Too much airflow blows small parts away; too little gives uneven heating. All of these stations let you adjust airflow smoothly.
  • Temperature range: all start at 100 °C. The 850 A tops out at 420 °C, the 857 D and 706 at 450 °C, the 850 D at 480 °C, and the 861 DW at 500 °C.

The stations compared

ModelHot-air powerTemperatureAirflowDisplayNotable features
850 A270 W100 °C to 420 °CUp to 24 L/minNot specifiedLow-noise pump in its own enclosure, 3 nozzles
850 D320 W100 °C to 480 °CUp to 24 L/min3-digit displayPID closed loop, auto cooling and sleep, 3 nozzles
857 D580 W100 °C to 450 °CUp to 100 L/min3-digit LEDDouble vortex blower, handle sensor, heats in about 3 s
861 DW1000 W100 °C to 500 °C1 to 120 L/minDigital3 programmable channels, password and key lock, lead-free
700 ESD270 W + 50 W iron100 °C to 420 °C (iron 200 °C to 480 °C)Up to 24 L/minNot specifiedHot air and soldering iron, switched separately
706580 W + 50 W iron100 °C to 450 °C (iron 200 °C to 480 °C)Up to 50 L/minLED, 1 °C resolutionHot air and soldering iron, closed-loop sensor

Which one should you buy?

BGA work: add these

Ball-grid-array chips have their joints hidden under the package, so they need even heat from below as well as from above. A pre-heater warms the board underneath, a fixture holds it steady, and the hot-air station works from the top.

Using hot air safely and well

  • Choose a nozzle slightly larger than the part, so the air heats the pins and not only the body.
  • Start with low airflow. Raise it only if the heat is not reaching the joints.
  • Pre-heat large boards to avoid warping and thermal shock.
  • Let the station cool automatically before switching it off, as the auto-cooling stations do.
  • Keep a fume extractor running whenever you work.
Do I need a hot-air station or a soldering station?

Both do different jobs. A soldering station handles through-hole parts and larger SMD parts. Hot air is needed for ICs with many pins and for removing parts without damaging the board.

What is the difference between the 700 ESD and 706?

Both pair hot air with a 50 W iron. The 706 has 580 W of hot air and an LED display; the 700 ESD has 270 W and no digital display.

Are nozzles included?

Three nozzles come with the 850 A, 850 D, 700 ESD and 706, and the 700 ESD and 706 also include a pointed iron tip.

Which station is best for lead-free rework?

The 861 DW is designed for lead-free work, with up to 1000 W of heating power and 500 °C.

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